The Appleton Times

Truth. Honesty. Innovation.

Technology

How robotics could upend the US manufacturing industry

By Sarah Mitchell

4 days ago

Share:
How robotics could upend the US manufacturing industry

Machina Labs, a robotics startup led by Edward Mehr, has raised $124 million to build a new factory emphasizing flexible, portable manufacturing to help the U.S. leapfrog competitors like China. The company highlights job evolution rather than loss, with workers engaging more dynamically alongside robots in producing complex metal structures for defense and aerospace.

In the heart of America's push to revitalize its manufacturing sector, a Los Angeles-based startup is betting big on robotics to redefine how the nation competes on the global stage. Machina Labs, founded by Edward Mehr, recently secured a $124 million Series C funding round, led by investors including Lockheed Martin Ventures and Toyota's venture capital arm. The infusion of capital, announced earlier this month, will fund the construction of a sprawling 200,000-square-foot factory equipped with 50 advanced robots, marking a significant expansion for the company that specializes in producing complex metal structures for the defense, aerospace, and automotive industries.

Mehr, who has positioned Machina Labs at the forefront of what he calls the next generation of manufacturing, argues that the U.S. cannot afford to chase the centralized factory model that has dominated in China. Instead, the company is pioneering a distributed and flexible approach powered by robotics. "It's going to be a miracle to catch up if you want to replicate what they have," Mehr said in a recent interview. "It's just not the right chess move. We need to try to see if we can leapfrog and then do the next generation."

This perspective comes at a pivotal moment for U.S. manufacturing, which has long grappled with offshoring and competition from low-cost producers abroad. The sector, valued in the trillions of dollars annually, employs millions and underpins much of the economy, from automotive plants in the Midwest to aerospace facilities on the coasts. Yet, as automation accelerates, companies like Machina Labs see an opportunity to not just compete but to innovate beyond traditional boundaries.

The robotics revolution in factories is still nascent, according to Mehr, who estimates the industry is about five years away from a transformative breakthrough akin to the rapid adoption of ChatGPT in artificial intelligence. Major players are already investing heavily: Tesla has integrated robots into its vehicle assembly lines, while Amazon recently unveiled its "Blue Jay" warehouse robot designed to streamline logistics. These efforts highlight a broader trend where automation is no longer optional but essential for survival in a cutthroat market.

For Machina Labs, the edge lies in versatility. The company's robotic systems can seamlessly switch between manufacturing operations, eliminating the downtime associated with retooling traditional factories for new products. Additionally, the technology is portable, allowing production to occur without the need for massive, custom-built facilities. This dual focus on flexibility and mobility sets Machina Labs apart in a crowded field, where competitors often prioritize one attribute over the other.

"We're almost rethinking a lot of the manufacturing processes from scratch," Mehr explained. "If you go to our factory, things are being built in a way that you cannot see in any other place." This innovative approach targets high-precision components, such as those used in fighter jets for Lockheed Martin or lightweight parts for electric vehicles from Toyota partners.

The new factory, set to break ground soon in an undisclosed location, represents a leap from Machina Labs' current setup, which operates with just 10 robots and produces a few hundred structures annually. The expanded facility aims to ramp up output to several thousand units per year, with initial production dedicated to serving Lockheed Martin. This partnership underscores the defense sector's growing reliance on agile manufacturing to meet evolving threats and rapid prototyping needs.

Funding details reveal strong backing from strategic investors. Lockheed Martin Ventures, the investment arm of the aerospace giant, brings not only capital but also deep industry expertise. Toyota's venture group, known for scouting technologies that enhance automotive efficiency, signals confidence in Machina Labs' potential to influence future vehicle production. The round's total of $124 million positions the startup to scale operations amid rising demand for advanced materials in national security and mobility sectors.

Yet, the rise of robotics raises questions about the workforce. As automation displaces routine tasks, concerns about job losses echo those in white-collar fields affected by AI. At Machina Labs, however, the narrative is different. The new factory is projected to employ around 150 human workers—roughly the same number as in a comparable traditional plant without robots.

Mehr emphasized that the roles have evolved, shifting from repetitive manual labor to collaborative oversight of robotic systems. A recent internal survey at the company revealed exceptionally high employee engagement, with workers expressing enthusiasm for the change. "You're working with robots. You're working with software. Compared to previously, you had these instructions. You'd follow it daily, over and over again," Mehr said. "Now, you almost feel like you're playing a game."

This human-robot synergy aligns with broader industry observations. While some labor advocates worry about deskilling the workforce, proponents argue that such integrations create higher-value jobs requiring technical skills. In the U.S., initiatives like the CHIPS and Science Act of 2022 have poured billions into domestic manufacturing, including workforce training programs to prepare workers for automated environments. Machina Labs' model could serve as a case study in balancing innovation with employment stability.

Challenges remain, however. Breaking into manufacturing is notoriously difficult; robotics must deliver immediate cost savings or efficiency gains to justify investment. Amazon's Blue Jay robot, for instance, was developed to address labor shortages in warehouses but faced scrutiny over its real-world performance. Similarly, Machina Labs must prove its systems at scale to convert pilot successes into widespread adoption.

The competitive landscape is fierce, with startups and incumbents vying for dominance. Companies like Figure AI and Agility Robotics are developing humanoid robots for general factory use, while established firms such as Fanuc and ABB dominate industrial automation. Machina Labs' niche in metal fabrication for specialized industries gives it a foothold, but scaling to meet demands from defense contractors like Lockheed Martin will test its mettle.

Looking ahead, the implications for U.S. reindustrialization are profound. By leapfrogging outdated models, companies like Machina Labs could help restore manufacturing prowess without replicating foreign efficiencies that rely on vast labor pools. Policymakers in Washington have taken note, with the Biden administration's investments in supply chain resilience emphasizing advanced technologies. As the new factory comes online, it may herald a shift toward more resilient, adaptable production networks across the country.

For workers in places like Appleton, Wisconsin—long a hub for paper and machinery manufacturing—these developments offer both promise and caution. While robotics might not eliminate jobs at Machina Labs, they could reshape industries nationwide, demanding reskilling and adaptation. As Edward Mehr's vision unfolds, the true test will be whether this robotic renaissance can deliver on its pledge to revitalize American industry without leaving communities behind.

Share: